Experimental and numerical assessment of energy absorption capacity of thin-walled Al 5083 tube produced by PTCAP process

The energy absorption capacity of the Al5083 thin-walled tube produced by parallel tubular angular pressing (PTCAP) process was evaluated. Also, microstructure, mechanical properties, and anisotropy coefficients were studied in the peripheral and axial directions. Results showed that values of energy absorption decreased with processing pass increasing and the values for the unprocessed, first and second passes were obtained to be 167, 161.4 and 160.7 J, respectively. The differences between the simulation results for the energy absorption values and their experimental values for the unprocessed, the first and the second PTCAP passes samples are about 5%, 10%, and 13%, respectively. The energy absorption capacity was related to the anisotropy coefficient and microstructure. The results demonstrated that grain refinement occurred and ultimate tensile strength (UTS) and microhardness after the first and second PTCAP passes were enhanced, while the increase rate in the first pass was much severer. Also, by applying PTCAP, the deformation modes were altered, such that the deformation mode of the annealed tube was quite symmetrical and circular while for the first and second passes there have been triple and double lobes diamond. The results of the numerical simulation for the deformation mode of the annealed and PTCAPed tubes were consistent with the experimental results. The deformation mode of tubes is dependent on their mechanical properties and variation of the mechanical properties during PTCAP process.     

轮式自动管缆伸缩装置关键技术研究

为了解决煤矿井下设备列车采用单轨吊悬挂的方式储存电缆、液管,存在高空悬挂作业、人工或绞车牵引等安全隐患,研制轮式自动管缆伸缩装置,对综采工作面动力控制设备提供安全保障。介绍了轮式自动管缆伸缩装置的工作原理以及整体结构形式,分析了伸缩装置采用的分组遥控电液控制系统、环形供液以及多传感器反馈闭环控制方式,实现了设备同步快速平稳安全运行。结果表明:该管缆伸缩装置能够适应巷道高度2.5 m以上的工况条件,取消绞车牵引、高空悬挂单轨吊以及铺设轨道,简化了劳动组织工序,有效保证工作面安全高效生产。     

小方坯高拉速结晶器铜管温度的测量

阐明了小方坯结晶器铜管温度测量试验的方法与过程,通过在铜管内弧、外弧和侧面不同位置埋设的32支热电偶,对浇铸150 mm×150 mm过程中铜管温度进行在线检测,记录了不同工况下铜管温度随浇注时间的变化关系,分析了各种工艺参数对结晶器铜管温度分布的影响。结果表明,生产过程中结晶器铜管温度场是不稳定的,各点温度都在做非周期性、无规律的起伏变动;拉速越快,铜管四面的温度不均匀倾向越大;梅花型铜管各处温度要高于普通铜管,证明其换热效率更高,更适合高拉速的生产。     

Measurement of heat transfer coefficients for steam condensation on a vertical 21.5-mm-O.D. tube in the presence of air

ABSTRACT

Governing the rate of heat transport by condenser tubes in the passive containment cooling system (PCCS), the steam condensation over a vertical cylinder in the presence of air was investigated experimentally. The main objective of this study was to explore if the condensation heat transfer coefficient relies on the tube dimension, which has been a variable missed in most condensation models or has been embraced without experimental demonstration under phase change environments. The mean heat transfer coefficient was measured in the condensation test facility named JERICHO (JNU Experimental Rig for Investigation of Condensation Heat transfer On tube). The outer diameter of the condenser tube used in this study was set to 21.5 mm. The measured heat transfer coefficients were compared to those obtained from the 40-mm-O.D. tube, and a multiplier to correct the variation of the heat transfer coefficient with the tube diameter was proposed for its application to Lee correlation. The proposed correlation was further validated against another set of experimental data obtained from a separate test facility housing the 31.8-mm-O.D. tube.     

中空夹层金属管混凝土构件侧向冲击试验研究

为提高海洋平台结构的抗冰能力，提出一种新型中空夹层金属管混凝土导管腿构件。通过理论分析、数值模拟和试验相结合，研究不同外钢管材料（Q345钢、奥氏体304级不锈钢和T6061铝合金）对中空夹层钢管混凝土构件的影响。通过单次冲击和连续冲击两种加载方式进行加载，并与钢质空心导管腿进行对比，试验结果发现：组合构件抗冲击性能优于空管构件，铝合金组合构件整体抗冲击能力较差，不锈钢单次冲击作用下极限承载能量高达18.83 kJ以上，小能量连续冲击作用下承载冲击次数最多，不锈钢组合构件抗冲击力学性能最好。结合有限元ABAQUS软件，对单次冲击构件建模并得出计算结果，与试验结果基本吻合。     

抗振条-传热管大间隙多跨直管束流致振动试验研究

针对抗振条-传热管大间隙的4跨传热管直管束开展了流致振动试验研究。传热管束转角正三角形排列，3处抗振条将直管束分为4跨，中间其中1跨的局部区域受到横向流体的冲刷。试验测试获得了管间流速在3.3～14.7 m/s区间内传热管振动位移和振动频率响应特性。结果表明，随着管间流速逐渐增大，传热管在来流方向和升力方向的振动频率依次增大，传热管的振动模态从抗振条1处有效支撑、2处未有效支撑的状态，转换为3处抗振条均有效支撑的状态。试验观测到传热管流弹失稳，其临界流速为14.5 m/s，与5种经验关系式预测结果的对比表明，Chen关系式能较好地预测流弹失稳的发生，预测结果较保守，与试验值间的相对偏差为21.4%。     

高瓦斯矿井U型通风工作面瓦斯治理技术

针对李雅庄煤矿U型通风工作面上隅角及回风流瓦斯浓度高、瓦斯治理难度大的问题，根据工作面瓦斯来源及在采空区三带的运移储存规律，李雅庄煤矿开展了本煤层抽采工艺优化和裂隙带抽采技术研究。对本煤层钻孔封孔深度、联孔工艺、管路连接方式等进行优化，钻孔抽采浓度由抽采4个月后降低到9%提高到抽采10个月后维持在19%；通过调整裂隙带钻孔布置方式、优化钻孔布孔层位、采取下筛管护孔等技术措施，裂隙带钻场最高瓦斯抽采纯流量达13.6 m³/min，平均瓦斯抽采纯流量达8 m³/min，2个钻场联合抽采瓦斯纯流量在13 m³/min以上；取消了瓦斯措施巷、井下移动泵和上隅角风帘，上隅角和回风流平均瓦斯浓度分别控制在0.5%和0.4%以下，对高瓦斯矿井U型通风工作面瓦斯治理有借鉴意义。     

Comparative analysis of energy absorption behavior of tapered and grooved thin-walled tubes with the various geometry of the cross section

ABSTRACT

In this paper, Crush force efficiency (CFE), Specific Energy Absorption (SEA), Energy Absorption per Crush Length (E_cl), Maximum and average crush forces of straight and grooved tapered thin-walled tubes with various cross-section shapes (circle, ellipse, square, rectangle, hexagon, and octagon) have been studied. The effects of taper, the groove (as initiator) and their interaction have been presented in the current study using Finite Element Method as a numerical method. The tubes have the same volume, height, average cross-section area, thickness and material and have been subjected to axial and oblique dynamic loading. The results of simulations show that the section's geometry, taper and groove addition have a significant effect on energy absorption behavior and the hexagon cross section have better energy absorption behavior compared with other considered geometries. On the other hand, it was found that the behavior of these structures could improve against dynamic axial and oblique impact loading with the cost-effective geometry modifications. These results could help to improve and choose appropriate energy absorber structure based on desirable crush force and energy absorbing characteristics.     

基于神经网络和遗传算法的锭子弹性管性能优化

为得到减振弹性管对下锭胆的支承弹性和锭子高速运动下的稳定性等性能的最优匹配效率,依据减振弹性管的等效抗弯刚度及底部等效刚度系数公式,利用MatLab数值分析软件构建弹性管抗弯刚度和底部挠度数学模型。首先,结合Isight优化软件基于径向基神经网络构建其近似模型,且使精度达到可接受水平,并以模型的关键结构参数弹性模量、螺距、槽宽、壁厚为设计变量,结合遗传算法对弹性管抗弯刚度和底部挠度进行多目标优化设计,得到Pareto最优解集和Pareto前沿图,确定出减振弹性管结构工艺参数的优化方案。通过对优化数据进行分析发现,该方案在保证减振弹性管弹性的同时,其底部振幅明显减弱。     

壳管式相变储能换热器性能研究与场协同效应分析

建立壳管式相变储能换热器仿真模型,利用Fluent软件对蓄能、释能工况分别进行模拟。从温度场、速度场、固液交界面3个方面分析逐时换热强度的变化原因;探讨在蓄热过程中热源管壁温、热管口径规格对传热效率的影响。研究结果表明:蓄热工况下管间热扰及自然对流作用明显,10000 s时液相分数达到95%。放热工况以导热为主,60000 s时相变材料仅凝固了75%。从场协同效应分析,采用小尺寸热源管能缩短时间,但单位面积换热强度有明显下降。换热温差≤20℃时,其强化效果开始衰弱。